Purchasing and Supply Management
Purchasing and Supply Management is a critical component to running of any corporation today. According to The Institute of Supply Management (ISM) , supply chain management is "The design and management of seamless, value-added processes organizational boundaries to meet the real needs of the end customer. The development and integration of people and technological resources are critical to successful supply chain integration. (Leenders, 2010) term of value chains is used to trace a product or services through its various moves and transformation.
Purchasing and Supply Management is a critical component to running of any corporation today. According to The Institute of Supply Management (ISM) , supply chain management is "The design and management of seamless, value-added processes organizational boundaries to meet the real needs of the end customer. The development and integration of people and technological resources are critical to successful supply chain integration. (Leenders, 2010) term of value chains is used to trace a product or services through its various moves and transformation.
The money spent on suppliers for a corporation is approximately
over $18 trillion according to (Leenders, 2010).
The impact of corporate spending in supply management can be illustrated by
various methods, profit-leverage effect which is measured the the increase in
profit to multiply gains and losses. Leveraging can be accomplished by
borrowing money, buying fixed assets and using derivative. (Effect)
There are also return-on-assets effect, reduction in inventory investment,
which adds to the supply contribution in a corporation.
The creation of a project supply, services, and material budget from
detailed requirements is due to a number of things working in harmony between
departments: supply, purchasing, vendors, and management to coordinate the
efforts. There is decisions that have to be made in a management strategy and
social policy to decide on what suppliers to use to buy the supplies you need
to produce a specific product. The success is based upon buying materials at
the lowest quantities possible to increase the profit margin on the final
product.
Wal-Mart is an example of a corporation that buys volumes in the
millions of such items as toilet paper and canned goods to insure they get a
very low per item cost. Their computerized warehouse system, which is one of
the most sophisticated, and largest in the world. (Anonymous., Philadelphia: Feb 2010. Vol. 5, Iss. 2; p. 18 (1 page) )
The are the world's largest retailer with over $400 billion in sales. They
spend over $100 billion on buying private label products like the Faded Glory
apparel lines and its Great Value food and home product. Less than a fifth of
the goods are bought directly from suppliers." Their goal in the long-term
is to shift to sourcing about 80 percent of purchasing directly. They have
operations with 8,500 stores in 15 countries, including China, Mexico, South
America.
Companies such as Wal-Mart are tremendously successful at
expansion around the world. They have many products such as clothing outsourced
to Asian countries and the Middle East for clothing and shoe manufacturing.
Their strategies in Japan and Germany were not successful due to cultural
differences where small grocery chains and competition are favored over large
conglomerates. During the course of operation, the purchasing of materials management
is important to every company that is in operation. A store like Wal-Mart not
only has to have sources for buying the cheapest clothing and food goods for
people, but must consider lowering costs for operations. In a move in 2005,
Wal-Mart is leading the way to several environmental measures to increase
energy efficiency. If they reduce greenhouse gas emissions by 20% in every
years, and reduce energy use at 30%, and cuts solid waste by 25% in three
years, that translates to increase profit to lower overhead costs to run the
stores, and costs of transportation of goods to each chain store. Any supply
organization including Wal-Mart has objectives.
Supply Organization is of the key reasons for Wal-Mart's
tremendous success. They team with giant retailers such as PepsiCo to buy
directly to reduce the middle man distributor costs. But, sometimes the
commodity management decision on consolidating its purchasing of raw materials
with these powerful partners. (Wolf, 2010) A retailing giant such as Wal-Mart utilizes
its power of being a high end consumer of supplier goods that corporation such
as Pepsi respect the profitability of being a distributor. Due to the strength
and power of Pepsi, they will not yield to the demands of Wal-Mart due to their
powerful clout in the marketplace. (Wolf, 2010)
The objectives of supply management at Wal-Mart have been to
improve their competitive position, provide and interrupted flow of materials,
supplies , and services to run the company, and keep inventory investment and loss to a minimum. They have found and
try to maintain and improve their quality of goods from their suppliers. They
try to have standardization of products and items when possible.
Wal-Mart maintains warehouses of millions of square feet because
of the incredible flow of goods that has to flow to its chains of stores around
the world. They have to maintain supply and design engineering, supply and
operations, supply and marketing/sales, supply and accounting/finance, and
strive to find new ways to lower operating costs. The model that Wal-Mart has
laid out is a guide to many grocery retailers of how to operate. Their (SCM)
supply chain management is amongst the largest in the world. Their fundamental
principle behind Wal-Mart's strategy is to sell high volumes of discounted
products. (Cherie Blanchard, Bradford:
2008.) Due to the
supply distribution center they utilize Universal Product Codes and computers
to manage much of their inventory control system. By focusing on using (RFID)
radio frequency identification tags, there is a n increase efficiency to reduce
further inefficiencies and costs. The practices are categorized into four
segments: strategic concepts, logistics, distribution, information technology,
and supplier collaboration. The demand-based supply chain flow, production
quantities are determined by accurate short-term forecasting due to the computerized inventory
supply system. Wal-Mart has to be aware of the individual cultural needs at
each of its stores due to their ethnic makeup and dietary needs. Wal-Mart with
their private truck fleet maintains significant control over deliveries.
Electronic data interchange (EDI) gives "real time" information to
suppliers for better ordering accuracy. (Cherie Blanchard, Bradford: 2008.)
Grocery chains stores such as Aldi with $58 billion in U.S. Sales,
is competing with the large retail grocery stores such as Safeway, Stop and
Shop, and Food Basket, which supply the largest selection of goods. Aldi is a
discount supermarket chain based in Germany. They have suppliers and purchasing
agents who have a private label put on their goods at prices lower than
Wal-Mart. They have a strategic focus and the ability to pay for private suppliers
to provide lower cost merchandise and produce. They don't have as a selection
as Wal-Mart superstore or Stop and Shop, but the basics are lower than
Wal-Mart. The ability to centralize has these benefits and those of critical
mass, cost of purchasing is low and the ability to coordinate and control of
policies and procedures for the suppliers and managing organization to provide
a lost cost of supply to maintain lower costs to the corporate structure.
The leading and managing teams at large grocery chains include
their supportive organizational culture, structure, and systems. All functional
areas involved in up-front planning, shared leadership roles, and role
flexibility. (Leenders, 2010)pg
46. The author indicate the dedication to performance and implementation with
decision delegate to the appropriate level, integration of all relevant
functional areas and various teams throughout the project life cycle. Senior management's success or failure at the
implementation of managing teams is that the sourcing teams , development
teams, and commodity management teams must have effective communications, and
coordination for better control over standardization of marketing and supply
programs. These people must work together as an effective unit to maintain the
communications to the supplier of what the various purchasing agents need for
the coming week, or month. Team playing between groups is crucial to anticipate
the orders of goods to be sold to the public.
There are various teams to consider, teams with supplier
participation, teams with customer participation, co-location of supply with
internal customer, co-location of supplier in the buying organization,
supplier, and supply councils which comprise of a senior supply staff to
coordinate the supply and purchasing process. The needs in the supply process
include paperwork to be filed for the flow of requisitions by the various stores.
Steps in the supply process is a complicated communications
process, (Leenders, 2010)pg
61.,
1. The recognition of need
2. The description of the need,
3. Identification, analysis of possible sources of supply,
4. Supplier selection and determination of terms,
5. Preparation and placement of the purchase order.
6. Follow-up and/or expediting the order.
7. Receipt and inspection of goods
8. Invoice clearing and payment.
9. Maintenance of records and relationships.
The types of requisition include a standard requisition with basic
supplier information, traveling requisition for less sophisticated systems, and
bill of materials. In an engineering company or environment, a product is
composed of various parts to product the product. We create an engineering bill
of materials that is generated in the final design that is sent to
documentation control, purchasing, and supply management. When the final
product is ready for production, purchasing tries to find to the lowest cost
suppliers of the parts needed to make the product, including approved vendors,
and machine shops necessary to fabricate parts that are not bought but designed
for the product.
Potential sources are usually established by determining an
approved vendors list that meets the company criteria. There is an initial
request for quotation, request for proposal, or request for bid. Then it is up
to the engineer or purchasing to determine which bid to accept. By analysis of
the quotes, bids, or proposals to select the proper supplier, the company has
an established set of guidelines to determine if the supplier meets the
criteria. Formatting and routing of the purchase order forms is important to
insure that all of the criteria of the parts needed is communicated to the
potential vendor. Computers have made the coordination of suppliers and
purchasing managers an easy process, compared to fifty years ago.
Information systems and technology have created a boom in the
ability to expand a business without a substantial increase in the number of
people needed to employees. Web-based application have contributed to the
efficiency and effectiveness of the acquisition process. (Leenders,
2010).
Strategic-level systems include ESS with sales planning to corporate budget,
financial forecasts, operations planning, and H.R. planning. Management-level
systems , knowledge-level systems, and operational-level systems which includes
everything from order tracking, machine scheduling, cash management, accounts
payable and receivable to payroll.
All large corporations today use a wide variety of applications
software to manage all aspect of their business. Tools including fax
transmission for orders from companies, email, voice mail, bar coding, and
(MFPs) multifunction products to enhance the needs of the supplier, vendors,
and purchasing departments, and online ordering.
The internet has allowed the cost management of advertising and
ordering of products to a record low for any company. The cost of ownership
with an online company has turned small "mom and pop" companies into
international giants. Internet sales for all of 2003 rose over 26 percent to
$54.9 billion. This increases efficiency and lower overhead costs. If you can
make 50% of your sales online, you need smaller sales show room. Amazon.com,
Bestbuy, and many other retailers who have spent money on buying online have
reaped the benefits of this effort.
People don't want to go shopping in a bad winter, and prefer to
buy online, instead of fighting with the mobs of people in the retail stores.
Some grocery stores have pilot programs to deliver food and groceries to
consumers who buy online. This has great benefit to people who are too busy for
the grocery store, or those handicapped, elderly, and unable to get to the
grocery store. When a store likes Sears,
and Toy R Us, make 30% sales online that reduces the number of stores
necessary, employees to pay, electricity for the stores, and duplicate shipping
to the store for the customer. These lower overhead costs due to online sales
are passed on to the consumer.
The future of retailing, purchasing, and supply management shall
all be internet driven. People will order almost everything online, groceries,
electronics products, clothing, and even cars someday. Volume discounts will be
possible to the consumer due to a lower overhead costs because of internet
sales. Online Electronic Stores such as Newegg have the lowest prices on all
electronics goods, competing with Best Buy, and Frys Electronics. They have
excellent customer services and return policy, with sales, and often discounts
on frequent buyer postage charges.
There are many wealthy people who have only online business's on EBay. They still have to
maintain their supplier chains and structure, With no need of a warehouse,
employees, and a parking lot, the cost is passed on to the consumer. By linking
sourcing of product goods with a sound strategy, good suppliers, communication,
almost anyone can make a profit with an online business. E-commerce is the future for companies with
the desire to expand on a national or international level. Care must be taken
when in sourcing goods from other countries, and outsourcing the materials for
goods. We must evaluate the impact of "iceberg companies" that
outsourcing 90% of their operations, and keep 10% in the United States as
management core.
There has to be a balance in marketing, sales, supply, and demand
of goods to world consumers. I would opt for buying goods locally at higher
prices if there is a sacrifice to quality which has occurred for almost all
instances of outsourcing consumer products, food, and electronics goods. We
must consider the impact on (GNP) and balance of trade deficits to the United
States when outsourcing. Consideration of in sourcing, and reversing of
outsourcing with tax incentives with lower the deficit, and increase our GNP.
People prefer to pay a bit more for a better quality of goods that are produced
by American workers, in a world market.
References
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(2010). Purchasing and Supply Management. McGraw-Hill.
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Customers in Charge of Economic Stimulus Spending ... at No Charge; Retailer
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